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周边齿条浓缩机给矿管和排矿管堵塞的解决方法

WENZHANGLAIYUAN:NONGSUOJICHANGJIA    FABUSHIJIAN:2020-04-20LIULANCISHU:0ZUOZHE:

ZHOUBIANCHITIAONONGSUOJISHIXUANKUANGCHANGJINGKUANG、WEIKUANGTUOSHUIZUOYEDECHANGYONGSHEBEI,ZHUYAOYOUCHUANDONGJIGOU、CHUANDONGJIA、PAJIAZONGZHUANG、ZHONGXINBUFEN、CHITIAOGANGGUIHECAOJIANONGSUOCHIDENGBUFENZUCHENG。

KUANGJIANGTONGGUOLIAOCAOJINGZHONGXINBUWEIJIRUDAONONGSUOCHINEI,QIZHONGDEGUTIKELILIYONGZISHENDEZHONGLICHENRUDAONONGSUOJICHIDI,JINGYOUPAJIAHEZHONGXINTONGXIABUDEPACHIHEFUPA,JIANGCHENDIANZAICHIDIDEGUTIKELIGUAJIDAOCHIZHONGXINDEPAILIAOKOU,YOUSHABENGCHOUCHU,CHENGQINGDESHUICONGYILIUYANLIUCHU。JIUERJIUZHI,ZHEIZHENGGEGONGZUOGUOCHENGZHONG,NANMIANHUICHUXIANYIXIEGUZHANG,RU:NONGSUOJIJINLIAOJIKUANGGUANHEDILIUPAIKUANGGUANDUSAI;CHUANDONGJIGOUYUNXINGBUZHENGCHANG;ZHONGXINBUFENZHUANDONGBUZHENGCHANG;ZHONGXINTONGSHANGDECHENTAOMOSUNDENGGUZHANG,ZHEIXIEGUZHANGBUJINHUISUODUANZHOUBIANCHITIAONONGSUOJIGELINGJIANDESHIYONGSHOUMING,ZENGJIAXIAOHAO,TONGSHI,ZAIHENDACHENGDUSHANGYEHUIYINGXIANGNONGSUOJIDEGONGZUOXIAOLV。

进料给矿管和底流排矿管易堵塞

ZAIRICHANGSHENGCHANGUOCHENGZHONG,JINGGUONONGSUOJIJINLIAOJIKUANGGUANDEKUANGJIANGRONGYICHENJIZAIGUANBIZHONGQIEYIYUJIEGOU,YOUSHIYEHUIYOUZAWUJINRUGUANZHONG,JINLIAOGUANYINCAIYONGYUANGUANSHEJI,BUBIANYUJIANXIUHEQINGLI,ZHANGJIUXIALAIBIANHUIZAOCHENGGUANDAODUSAI。LINGWAI,HAICUNZAIJIANXIURENYUANWEIJISHIZUOHAOLIAOJING、QINGCHANGDI,HUOSHIQINGLISHIZHISHIYIXIEGENGHUANXIALAIDEFEIJIUJIANBUSHENLUORUCHIZHONG,DAOZHIKUANGNIZAIDILIUPAIKUANGGUANDAOZHONGCHENJI,ZAOCHENGDILIUPAIKUANGGUANRONGDUSAI。

改善方法:可针对堵料情况,对进料给矿管进行改进,可将进料给矿管由圆管改进为溜槽,主要是因为溜槽中沉积结垢的矿泥、杂物等便于检修,且能及时被发现。

传动机构运行不正常

ZAOCHENGZHOUBIANCHITIAONONGSUOJICHUANDONGJIGOUYUNXINGBUZHENGCHANGDEYUANYINYOUHENDUOFANGMIAN,RUCHITIAOGANGGUIBIAOMIANBUQINGJIE,YOUYOUWU、JINSHUKUAI、SHIKUAIDENGZAWUSHI;CHUANDONGJIGOUDEGERUNHUABUWEIBUJISHIJINXINGDINGQIRUNHUA;LIANGZHIZHIGUNGENGHUANSHIBUZHAOZHENG;CHUANDONGJIGOUSHANGGEBUFENYISONGDONGDELUOSHUANLIANJIEDEBUDAOJISHIDEJINGU;DIANJIZHOUYUJIANSUJIZHOUBUPINGXING;CAOZUOYUWEIHUBUDANGDENG,DOUHUIZAOCHENGCHUANDONGJIGOUDEYUNXINGBUZHENGCHANG。

改善方法:应加强浓缩机的润滑工作,合理的润滑,能够大限度地减少摩擦阻力,降低机械磨损,节省动力源和延长使用寿命。为此,需要求岗位操作人员应定期检查浓缩机各润滑部位的润滑情况,并且按润滑说明表对各润滑部位进行定期润滑。润滑说明见下表:

润滑部位
     名称
润滑点数量润滑方式润滑油类润滑周期润滑方法
中心部位2干油钙基润滑脂8小时拧紧油杯1次
中心部轴承2稀油HJ50机械油16小时由油桶漏斗,从其中
的1个油杯送入
减速机1稀油HJ40机械油3个月油桶注入
传动机构油杯6干油钙基润滑脂8小时拧紧油杯1次
传动机构开式
齿轮及齿条
2干油石墨润滑脂保持齿轮润滑木板刮涂齿形表面

中心部位转动不正常

ZHOUBIANCHITIAONONGSUOJIDEZHONGXINBUWEIZHUANDONGBUZHENGCHANGDUOSHIYINWEIZHUANDONGBUFENZHUANDONGBULINGHUOZAOCHENGDE,ERYINQIZHUANDONGBUFENZHUANDONGBULINGHUODEZHUYAOYUANYINSHI:JIDIANZHUANGZHIDETANSHUAHEJIDIANHUANJIECHUBULIANG;ZHONGXINBUFENHEZHONGXINBUZHOUCHENGDERUNHUADEBUDAOJISHIBUJIA;ZHUANPANZUOSHANGZHISHUIFENGCAOQUESHUI;ZHONGXINBUFENDEQUDUANFENGBIBUYAN,YIDAOWAIMIANDEKUANGJIANGSHENTOUDAOZHONGXINBUZHOUCHENGDENGDAOZHI。

改善方法:需加强对浓缩机的日常维护保养和现场管理。

1、YAOQIUGANGWEICAOZUORENYUANRENZHENZHIXINGRICHANGDIANJIAN,JIAQIANGDUINONGSUOJIDEXUNHUIJIANCHA,JIANLIYANGEDEJIAOJIEBANZHIDUHEBANXIAOSHIXUNHUIJIANCHAZHIDU,SHIZHONGZHANGWONONGSUOJIDEYUNXINGZHUANGTAI,RUFAXIANWENTI,KEJISHIJIEJUEWENTI。

2、YAOQIUGANGWEICAOZUORENYUANJINGCHANGJIANCHANONGSUOJIDEDILIUPAIKUANGGUAN,FANGZHIKUANGNIZAIPAIKUANGGUANDAOZHONGCHENJI,SHIPAIKUANGGUANDAOSHIZHONGBAOCHICHANGTONG;YINGJISHIQINGLIGANGGUIBIAOMIANSHANGDEZAWU,CONGERBAOZHENGGANGGUIBIAOMIANDEQINGJIE;ZHUANPANZUOSHANGZHISHUIFENGCAOYINGZHANGQIBAOCHIMANSHUI;CIWAI,MEICITINGCHEJIANXIUSHI,YINGYAOJIANCHAHEQINGXILIUCAO、CAOJIASHANGDELIAOCAO、PAIKUANGGUANJIYILIUCAO。

3、YINGRENZHENZUOHAONONGSUOJIGEBUFENLUOSHUANLIANJIEDEJINGUGONGZUO,RUFAXIANSONGDONGHUOZHENDONG,JISHIJIAYIJINGU。

4、XUYAOQIUGANGWEICAOZUORENYUANRENZHENJIANCHA,DUJUEYIQIEDAKUAIZAWULUORUCHIZHONG;WEIXIURENYUANYINGZUODAOGONGWAN、LIAOJING、CHANGDIQING。

进料中心筒上衬套磨损

ZHONGXINTONGSHANGCHENTAOMOSUNZHUYAOSHIYINWEICAOJIASHANGYONGYUJINJIKUANGJIANGDECAOLIAOMEIYOUDUIZHUNZHONGXINBUFENDEJINKUANGKOU,DAOZHIKUANGJIANGCHONGSHUADAOZHONGXINTONGSHANGDECHENTAO,ZHANGJIUXIALAI,ZHONGXINTONGSHANGDECHENTAORONGYIBEIMOLOU。

GAISHANFANGFA:YINGTIGAOWEIXIURENDINGQIJIANXIU,BINGJIANXIUSHEBEIGEBUJIANZHILIANG,YINGYANGEZHIXINGNONGSUOJIDEJIANXIUWEIHUGUICHENG,SHIJIDIANZHUANGZHIDETANSHUAHEJIDIANHUANYINGBAOZHENGJINMIJIECHU;LIANGZUZHIGUNGENGHUANSHIYAOJINXINGZHAOZHENG。

YISHANGBIANSHIZHOUBIANCHITIAONONGSUOJICHANGJIANDEYIXIEGUZHANG,CHULEYIXIESHEJIJIEGOUBUHELIWAI,DUOSHIYINWEICAOZUORENYUANWEIJISHIJIANXIUDAOZHI,CHULEYAOYANGEANZHAOSHEBEIJIANXIUWEIGUICHENGJINXINGCAOZUO,LINGWAI,HAIYAODUCUWEIXIURENYUANHEZHUANZHIDIANJIANYUANDINGQIJIANCHANONGSUOJIDEYUNXINGZHUANGTAI,FAXIANYINHUAN,JISHIJIAMIJIANCE,SHIXIANYUZHIWEIXIU,TONGSHIYIKEJISHILEJIENONGSUOJIDESHIYONGQINGKUANG,YIBIANXUNSUCHULI、PAICHUGUZHANG。


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